How to build the perfect shade structure every time!

You’ve secured the funds, everybody’s on board and now you’re going to spend the money and start the project!

What’s the secret for a perfect shade sail?... every time?

Think of a jigsaw puzzle, it takes every piece to make up the masterpiece. With shades every detail is crucial in the creation of an award-winning project.

This is where careful design, manufacture and installation is of utmost importance in view of providing a quality, long lasting shade structure that provides shade exactly where you require it.

Over the next few issues, we would like to explain the 3 key procedures and processes needed to provide you with the quality structure you expect and deserve. There’s no guesswork – it’s a thorough meticulous process for each and every shade sail and structure.

Step 1: Design & Engineering

Design

Have you ever seen those flat sails that flap in the wind like a bird and gather water when it rains?!

That’s where design is so important when planning your sail. The crucial detail is that the sail must have a twist – called a “Hypar Design”. If it doesn’t, it will certainly sag over time, no matter how tightly it is tensioned.

The amount of twist is important, so make sure this is correctly calculated before you go ahead.

Next, the sail must give shade where it's needed, when it's needed.

The hottest part of the day is from 12 noon to 3pm, and also keep in mind that the sun is in the northern part of the sky in winter but moves overhead during the summer.

A good design team is trained to work out different options for the shade sails to give the best shade advantage, and will have the software and programs to achieve this. 

For your interest, at Ellis & Sons, we have CAD design programs. These programs are utilised by the designers to create Sun-studies showing the shadow provided by the sail and 3D presentations of the sails.

Two options are drawn up: a budget option and a premium option. Both options are to produce a high-quality shade; the Premium option offers a larger structure, offering greater shade.

How does this benefit you?

  • Provision of Sun-studies.
    The drawings are crucial to the success of the shadesail. These allow you to ensure the vital pieces of play equipment - such as slippery-dips- are actually under shade during the key times of the day. This will save you the pain and expense of attempting to adjust a shade structure later and give you an effective and attractive shade that the public will value and appreciate for years to come.
  • 3D Presentations
    showing a realistic picture of a proposed shade sail which can be used for presentations to interested parties, or for community feedback.

A sample of a Shade Plan, 3D Model and Sun-study are shown on the left.

Engineering

Shortcuts – does it make economic sense to take a shortcut?

When out travelling 1000s of kms, if you can take a shortcut of 200kms, of course, we all do it! But wait, we’re talking now of building a structure, and it’s crucial to be very thorough with engineering.

Ensure your Shade Structure is engineered and certified by an NER (National Engineering Register) certified structural engineer and designed to carry loadings specified in the National Construction Code of Australia. Minimum Soil Compaction should be specified as 100kPa, and the structure should have a design life of 25 years.

This sounds a bit complicated, but what does this mean for you? – When choosing suppliers, remember to compare apples for apples. What size steel is being used? What are the footing depths?

A cheap, incorrectly engineered structure may cost less to start with, but having to replace or repair shade posts that have been damaged in a storm will cost considerably more, not to mention the liability and safety issues associated with poor engineering.

Remember—not all engineers are equal, and the quality of the shade sail does depend on the quality of the engineering.

A sample of an NER Certified Structural Engineering Plan is shown on the right.

 

It pays great dividends to go the extra mile – use this information to ensure the Design and Engineering of your sail is completed to a professional standard.

We hope you found these tips useful. It’s just something we like to provide to our clients to help. 

Looking for a solution to an area needing shade?

Please call one of our friendly team members.

1800 808 769